Project : Making benchtop powersupplies from old PSUs

August 15, 2011 by · 7 Comments 

So me and spoonfork have decided to start a small project for the space. We’re gonna convert some old PSU’s i have into benchtop supplies to keep at the hackerspace. We plan to take afew months and slowly work on the 9 supplies that we have. That is the plan!!!!

We hope to convert all this

into something like this

Before we begin, last weekend i decided that before we jump in and build all 9 in a bulk, I would build a demo set to see how much effort it would take as well as how much it would cost in total.

All in all, it took me 3-4 hours to complete making the demo unit (including all the trial and error + testing), the unit has 3 output voltages (3.3V, 5V, 12V).

ItemQuantityPrice Per Item
Black Box1RM 2.00
Power Switch1RM 0.80
Binding Post6 (3Red/3Black)RM 0.60
Cable Tie1 packRM 3.00
Wire Connector1 pack of 10RM 2.00
Resistor 330 Ohm1RM 0.20
Red LED1RM 0.20
TotalRM 10.80

More photos of the demo unit.

More updates and pictures when we start building the balance of the PSUs.

 

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  • http://twitter.com/matseng Mats Engstrom

    What?  No minimum-load resistors needed?  Have you checked that all voltages are stable and within specs without the load?

  • http://profiles.google.com/klks84 End User

    Mats,

    Will have to check that, the instructables that i based it on used a 10ohm 10W dummy load on one of the rails.

    • http://profiles.google.com/easterngeek Eastern Geek

      Made a couple of this over the years, definitely need the dummy load (i used ceramic 10w resistor).
      And may also go the whole 9 yards and wire up the 3.3V, 5V, 12V, – 5V and –12V wires. That way we can get a combination of 8.3V, 10V, 15.3V, 17V and 24V output as well

      • http://profiles.google.com/klks84 End User

        coolio, something me and the spoonfork can discuss :D .

  • http://profiles.google.com/klks84 End User

    Mats,

    Here’s what I’ve tested so far
    - No Load, All voltages are within range
    - 12v 0.14A Fan – 12V rail stable
    - 12v 0.14A Fan x3 in parallel – 12V rail stable
    - 12v 55W halogen bulp – 12v rail stable

    Is there anything else i should test and check?

    • http://twitter.com/matseng Mats Engstrom

      Have you checked the voltages with an oscilloscope to see it there are any fluctuations or oscillations on the rails with no load?  A DMM might not detect it.

      But it’s also quite possible that this particular brand of ATX psu’s are just fine with a no-load condition on the 12 and 5 volt rails.  OTOH –  If I did this project I think I’d invest a couple of ringits for resistors to have a half-amp load on the 12 volt…..

      • http://profiles.google.com/klks84 End User

        i just tried it. hooked up a 55W bulp on 12V rail and used the scope on 3.3V and 5V rails and there was no significant changes to the voltage. 3.3V dipped by 0.1V from 3.4v (no load) when the bulp was hooked up and same for the 5V rail (5.2V no load). I suspect some of the supplies i have may require loads on the 5v/12v rail as they are newer ones.

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